Manufacturing Facilities
Equipment and Facilities
Fukui Canon Materials has a range of reaction and purification equipment suited to various scales of production, from laboratory research to mass production. Ancillary facilities for drying, filtration, temperature control, and more also enable us to perform production under optimal conditions. We also have various analytical equipment with which we can handle everything from laboratory studies to mass production and evaluation.
At our production sites, we maintain a clean and safe environment at all times by thoroughly implementing and systematizing 5S management (Sort, Set in order, Shine, Standardize, Sustain).
Main Equipment
Synthesis Equipment
| SUS | GL | ||
|---|---|---|---|
| 60ℓ×1 | 10~30℃ | 500mℓ~10ℓ Multiple units | -20~240℃ |
| 100ℓ×1 | 20~120℃ | 50ℓ×1 | -20~240℃ |
| 200ℓ×1 | 10~120℃ | 300ℓ×1 | 10~120℃ |
| 300ℓ×1 | 10~250℃ | 600ℓ×2 | 10~250℃ |
| 400ℓ×1 | 10~90℃ | 2,000ℓ×1 | -20~120℃ |
| 500ℓ×1 | 10~90℃ | ||
| 600ℓ×3 | 10~120℃ | ||
| 1,000ℓ×1 | 20~240℃ | ||
| 1,200ℓ×1 | 10~120℃ | ||
| 1,500ℓ×4 | 20~240℃ | ||
| 2,000ℓ×5 | -10~120℃ | ||
| 2,200ℓ×5 | -10~120℃ | ||
| 3,000ℓ×1 | -10~120℃ | ||
| 3,500ℓ×1 | -10~120℃ | ||
Purification Equipment
| Column / SUS | Sublimation / SUS | ||
|---|---|---|---|
| Φ450×1 | 10~120℃ | 44ℓ×2 | ~450℃ |
| Φ600×2 | 10~120℃ | 88ℓ×1 | ~450℃ |
| Φ850×5 | 10~120℃ | ||
| Φ950×3 | 10~120℃ | ||
Analytical Instruments
We have a range of analytical equipment for structural analysis, compositional analysis, morphological analysis, and more. By verifying evaluation methods from the early development stage, we have established a development and production system that achieves both speed and quality.
Ancillary Equipment
Dryers
| Vacuum agitation dryer |
100ℓ | （SUS・Horizontal type）× 1 | 25～90℃ | Vacuum level: approx. 1kPa |
|---|---|---|---|---|
| 400ℓ | （SUS・Horizontal type）×6 | 25～90℃ | Vacuum level: approx. 1kPa | |
| 500ℓ | （SUS・Horizontal type）×2 | 25～90℃ | Vacuum level: approx. 1kPa | |
| Shelf-type vacuum dryer |
75ℓ | （SUS・Box type）×4 | 25～90℃ | Vacuum level: approx. 1kPa |
| Conical ribbon mixing dryer |
1,000ℓ | （SUS）×1 | 25～240℃ | Vacuum level: approx. 0.5kPa |
Filtration Equipment
| Vacuum filtration unit | Φ450（SUS）×1 |
|---|---|
| Φ600（SUS）×4 | |
| Φ800（SUS）×1 | |
| Φ500（GL）×1 | |
| Φ600（GL）×1 | |
| Square-type vacuum filter | 1m2（SUS）×2 |
| Mobile vacuum filter | Φ600（SUS）×3 |
| Filter press | 4.8m2（PP）×1 |
| 10.6m2（PP）×1 |
Centrifuges
| Bottom discharge centrifuge | 24inch（SUS）×1 |
|---|---|
| 30inch（SUS）×6 | |
| 36inch（SUS）×2 | |
| Top discharge centrifuge | 24inch（SUS）×1 |
| Ultracentrifuge | 7,300rpm（SUS）×1 |
Other
| Pulverizers | Sand grinder（18ℓ）×1 | |
|---|---|---|
| Sand grinder（30ℓ）×2 | ||
| Sand grinder（60ℓ）×1 | ||
| Bead mill（2ℓ）×1 | ||
| Pure water/ultrapure water system | Ultrapure water system ×1 | Treated water quality:18.2MΩ.cm |
| Pure water system (20 t/day) ×1 | Treated water quality:14~17MΩ.cm | |
Production Examples
Example 1: Synthesis Process
Example 2: Column Purification Process
